Actually, that's very nearly the solution I'd come to, except mine ends up with a hollow, honeycombed part with just a couple of holes to keep air expansion/contraction from being an issue. I'd actually expect the result to actually be more stable than a standard injection-molded piece, given the number of plastic kits I've gotten with a greater or lesser degree of warping right out of the box. A 45 degree overhang can do a lot when you have a bunch of flat cells side by side after all.
- CD
--
"Anko, what you do in your free time is your own choice. Use it wisely. And if you do not use it wisely, make sure you thoroughly enjoy whatever unwise thing you are doing." - HymnOfRagnorok as Orochimaru at SpaceBattles
woot Med. Eng., verb, 1st & 3rd pers. prsnt. sg. know, knows
- CD
--
"Anko, what you do in your free time is your own choice. Use it wisely. And if you do not use it wisely, make sure you thoroughly enjoy whatever unwise thing you are doing." - HymnOfRagnorok as Orochimaru at SpaceBattles
woot Med. Eng., verb, 1st & 3rd pers. prsnt. sg. know, knows