Quote:"Because they didn't have the analytical tools we have today for minimizing weight, everything was very robust," noted Betts, when I asked what they found as they tore down the engine. "That's apparent in really every aspect of the engine. The welds—"
"Oh, the welds!" interrupted Case. "The welds on this engine are just a work of art, and everything on here was welded." The admiration in his voice was obvious. "Today, we look at ways of reducing that, but that was something I picked up on from this engine: just how many welds there were, and how great they looked."
http://cdn.arstechnica.net/wp-content/u ... -welds.jpg
Quote:"You look at a weld that takes a day," he continued, "and there are thousands of them. And these guys were pumping engines out every two months. It's amazing what they could do back then and all the touch labor it took."
Quote:"One thing I notice when I look back at older engines," commented Coates, the senior engineer, "was just like Nick and Erin were alluding to: the complexity of the welds. You didn't have the kind of advanced manufacturing we had today, so quite honestly, these were hand-made machines. They were sewn together with arc welders, and it's pretty amazing to see how smooth and elegant it came out. Today, you'd look at doing precision casting, not these thousands of welds."http://cdn.arstechnica.net/wp-content/u ... welds2.jpg
Check out the links to the ENORMOUS images above that show the amazing - almost machine precision welds. Now step back and consider - again - that each of those was NOT done by a machine, but by HAND.
Holy crap... My admiration is off the charts!